Industrial Chemical Reactors
carbon steel and stainless steel (SS 304, 304L, SS 316, 316L)
Leading Industrial Chemical Reactor Manufacturer in Kolkata, India. The material of construction of the Reaction Vessels can be Stainless Steel, Carbon Steel or a combination of both.
Reactor Agitator
Reactor Agitator is one of the most demanded products that we offer as per the requirements of our customers. We manufacture complete reaction vessel assembly which includes structure, agitators and gearbox assembly. Agitators are designed to suit the reactant’s viscosity and density. This equipment is strong and sturdy in nature. They ensure a longer functional life and offer a high level of performance efficiency.
Limpet Coil Reactor
Limpet coil reactors are used to control the temperature of the reactants with the help of heating or cooling media circulated through coils surrounding the main vessel. Ideally, they are suitable for medium heat transfer requirements and heating applications where heating media temperature is above 150 Centigrade (302 Fahrenheit). Coils are half piped welded on the outer side of the main vessel.
Jacketed, Insulation, Cladded Reactor
A reactor with a Jacket helps cool and heat during exothermic or endothermic reactions. These are ideal for high-pressure applications and offer unique insulation benefits, creating both an inner and outer vessel wall. Selecting the right type of jacket to use for your reactor vessel can make all the difference between long-lasting, trouble-free equipment and the opposite
Stainless Steel Chemical Reactor and Reaction kettle
They are generally composed of a kettle body, a driving device, a stirring device, a heating device, a cooling device, and a sealing device. Stainless Steel Reactors are manufactured in line with the industry-specific requirements. Like in the Pharmaceutical industry, reactors come with a special mirror finish from 220 grit to 440 grit, proper smooth welding at all angles and lines, flush grinding and Insulation with mirror finished stainless steel cladding.
Timely Delivery
Delivery On time, every time through a structured Project Management Approach.
Quality
Quality Product & Process through a well defined and established QAP.
Competitive Price
Our proficiency and track record drive operational efficiency, enabling us to provide the industry's most competitive pricing.
Industrial Chemical Reactors
As a leading industrial chemical reactor manufacturer, we offer carbon steel and/or stainless steel (SS 304, 304L, SS 316, 316L) reactor vessels with the options of jacketing and internal coil for heating or cooling and with or without an agitator.
Known for durability, less maintenance, easy operation and corrosion resistance, our range is in adherence with defined industry standards.
Custom Built To Specification
Using A Superior Reactor Design Shall Optimize Your Process By Increasing Productivity, Reducing Resource Consumption And Improving Product Quality. Choose Wisely To Protect Your Investment!
Specifications -Industrial Chemical Reactors
- Designed, engineered and manufactured to individual application specifications
- Capacity: 1000 L to 10000 L (you can get even beyond this standard range as per your process requirement)
- Code of Construction: ASME SEC VIII DIV.I or equivalent
- Material of Construction: IS 2062, IS 2002, SA 516, SS 304, 304L, SS 316, 316L
- Material of Construction: IS 2062, IS 2002, SA 515/516 grades, SS 304, 304L
- The air receivers are generally complete with one Pressure Gauge, One Safety Valve and one Manual Drain Cock, when specified
What is a Chemical Reactor?
A chemical reactor or reaction vessel is a vessel designed to facilitate chemical reactions among various raw chemicals, known as reactants. Reaction Vessels are also used for other processes such as solids dissolution, product mixing, distillation, crystallization, liquid/liquid extraction, and polymerization. Reactors are also identified based on the process for which they will be used. (such as a blender or crystallizer).
Aefab Annapurna Engineering is a leading Chemical Reactor Manufacturer for Chemical, Pharmaceutical, and other industries.
Types of Reactors
There are three main basic models used to estimate the most important process variables of different chemical reactors:
- Batch reactor model (batch)
- Continuous stirred-tank reactor model (CSTR)
- Plug flow reactor model (PFR)
Furthermore, catalytic reactors require separate treatment, whether they are batch, CST, or PF reactors, as the many assumptions of the simpler models are not valid.
What is the key process variable for a chemical reactor?
There is an ample number of process variables for any chemical reactor. However, while designing a reactor, the following variables are considered critical:
- Residence time (τ, lower case Greek tau)
- Volume (V)
- Temperature (T)
- Pressure (P)
Concentrations of chemical species (C1, C2, C3, … Cn)
Heat transfer coefficients (h, U)
Custom Built To Specification
Industrial Chemical Reactors - Features
- Durability
- Quality tested
- Precisely engineered, easy operation
- Easy and low maintenance
- Competitive pricing
- Designed with corrosion resistance
- Can be offered with Independent Third Party Inspection (TPI) by reputed agencies like Lloyds, DNV, BV, TUV etc.
Industrial Chemical Reactors - Applications
Industrial Chemical Reactor Vessels can be used for Process applications
Process applications:
Reactor for API
Suitable for resins, adhesives, paint, cosmetics
Reactor for pharma and other chemical production
Polymerization
Industrial applications:
Chemical industry, process plants
Cosmetics industry
Pharmaceutical industry
Fertilizer industry
Petrochemical industry
processing industry
Paint, Dyes, Rubber
Packaging
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Kolkata
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- Manufacturing unit
- 2, Rabindranath Tagore Road, Dakshineswar Kolkata 700076, West Bengal, India
- 400 m from the nearest metro and railway station
- 7 km from the Kolkata Airport
Ample space for your big projects!
15,000+ sq ft area
7,000 sq ft covered and floored shed
8,000 sq ft open area
Gated compound with boundary wall
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Aefab Annapurna Engineering is a Manufacturer and Fabricator of Stainless Steel & Mild Steel – Tanks & Vessels, Process Equipment, Heat Exchangers, Material Handling Equipment, Bridge Girders & Bridge Bearings.
Aefab – QUICK FACTS
Some more answers to your questions – FAQ
How do you ensure the quality and durability of your reactor vessels?
At Aefab Annapurna, we prioritize the quality and durability of our reactor vessels through stringent measures.
Our reactor vessels adhere to national and international codes and standards, ensuring compliance and reliability.
We employ robust quality assurance processes, QAP, including QA procedures and qualified welders, to uphold the highest standards of craftsmanship.
Skilled technicians oversee every stage of fabrication, guaranteeing precision and durability in our products. From material selection to final inspection, we are committed to delivering reactor vessels of exceptional quality and longevity.
Aefab Annapurna Engineering is a leading manufacturer and fabricator of stainless steel tanks, stainless steel vessels, shell and tube heat exchangers, agitator mixers, industrial chemical reactors, vertical and horizontal pressure vessels, bridge girders and steel bridge bearings.